This is what has transpired thus far:
Put Original System Together...
Tyan S2460
Dual Athlon MP 1600+
Vantec Heatsinks & Fans
Asus V6800 (GeForce256 32MB DDR)
1000 MB DDR RAM
WD102BA
Plextor CDR-W
Addtronics Case W8500 w/400 W PSU
80mm Case Fans
Windows XP Professional
... trouble began during installation, namely dark-blue screens of death. I tried Windows 2000, resulting in regular blue screens of death, so I switched back to XP. My first suspect item was the memory. I initially dropped in 1GB of ECC memory and thought that the BIOS settings were not correct for this type of RAM, after a few adjustments and finally reducing my RAM down to 1 stick (256 MB), Windows was able to get past dark blue-screens.
Second suspect item was the PSU, since it was designed for WATX systems (i840 chipset). At the same time, the case was amplifying the vibrations from the 7,800-rpm 60mm fans on the CPU heatsinks, resulting in an annoying noise. So, I decided for a new case and PSU. I purchased an In-Win Case and a 410 Watt Enermax PSU (with the appropriate 3.3 & 5 volt fulfillments).
The installation went smoothly except for some network issues, so I decided to replace the 3COM card with a LinkSys. After the installation, I regularly had problems with the system freezing, and applications coming up with errors, reporting that they must close. That is ok; no ‘new’ drivers were installed yet, so I installed the Tyan drivers and the recommended XP updates (all of which was not easy, because XP continued to freeze and shut down applications (like IE), which in turn made downloading updates difficult). After all of the drivers were installed, things began to mellow out, so I installed my Turtle Beach sound card. Windows continued to show signs of instability; IE and Explorer would report errors and required that they be closed. On occasion, I would have to reboot, but during POST there would be no video. I would wait a bit, and things would fire back up.
I also figured it was time to increase my RAM count, since I wanted more than 256 MB. So, I stuck in 3 more sticks for a total of 1 GB. After I fired the system up, Windows dark blue-screened and was unable to recover. I halved my RAM count and reinstalled Windows XP. Windows XP installed, and the above previously mentioned instability existed, but I now had 512 MB of RAM.
Interim to my Windows issue was the loud noise that my 60mm fans were creating. It is true that the new case minimized the vibrations, but the annoying noise persisted. So, I decided to bring the system to my workshop and make two changes: (A) New heatsinks & fans (B) New video card. As was alluded to by others, part of my Windows issues could be related to the AGP bus. So, I put in my usual Coolermaster DP5 6I31 C-A1 heatsinks and their accompanying fans. Additionally, I replaced my Asus V6800 video card with an Inno3D Tornado GeForce2 MX-400 card. Since the case was open, I also put in a WD400BB disk drive. I closed everything up, fired up the machine, and the quiet hum of my new fans was beautiful.
Back at home (about 10 feet from the shop), I plugged everything back in, reinstalled the nVidia drivers and off I went. For the most part, Windows XP operated well, but there were still stability issues. If the machine was left alone for some time, it would freeze. If I would reboot, POST would not be successful for the first few tries. I ran this way for about two weeks (I don’t use this system that often, maybe a couple hours every other day). Finally, I decided, lets go into the BIOS (we hadn’t done this since our original installation) and I was shocked. The hardware monitor read:
CPU1: 70 degrees Celsius
CPU1 Fan: 0 rpm
CPU2: 41 degrees Celsius
CPU2 Fan: 4,800 rpm
Hoolie Doolie! Shutdown, open case, check fan, fan header disconnected, plugged it back in . . . end of story. No more problems.
Those new AMD Athlon MP processors are quite resilient to heat, and thankfully, my motherboard would not let me operate above certain temperatures. That is why a reboot wouldn’t always work (CPU1 too hot), and that is why Windows would freeze (CPU1 again, too hot).
So, I ended up having two issues:
1. Incompatible nVidia video card
2. Incompetence when replacing the card
Thanks for all of your input, sometimes you forget whether you checked all steps, and using others as a sounding board works for me.
System upon completion:
Tyan S2460
Dual Athlon MP 1600+
CoolerMaster DP5 6I31 C-A1 Heatsinks and fans
Inno Tornado (GeForce MX-2 400 64MB DDR)
Turtle Beach sound card
512 MB DDR RAM
WD102BA
WD400BB
Plextor CDR-W
Creative 52x CD-ROM
In-Win Case – Enermax PSU
80mm Case Fans
Windows XP Professional
BR