Thanks everyone, I will try your suggestions.
Coug, I was not going to go all the way to this guys house to fix it so I told him to bring it over... To further add to the problem I was using the version of fdisk that incorrectly reports sizes above 60gb.
It showed me that there were two partitions, one of 10gb and one of 8gb, on a 40gb drive, So I thought he must have been trying to get it working previously and thats why there were those partitions on there - my drive certainly had no partitions like that so I thought it cant be mine either way and went ahead and fdisked it...